Atlas Copco XAS 185 Parts Manual: A Comprehensive Overview
This manual details the Atlas Copco XAS 185 compressor’s components, offering crucial guidance for maintenance, troubleshooting, and sourcing replacement parts efficiently.
It covers essential parts like filters, the John Deere engine, and service kits, ensuring optimal performance and longevity of your portable air compressor.
The Atlas Copco XAS 185 is a robust, portable diesel compressor designed to deliver a reliable air source for demanding job site applications. Powered by a John Deere JD7 iT4 engine, it provides 185 CFM, suitable for pneumatic tools and sandblasting.
This compressor’s compact design and efficient operation make it ideal for construction, landscaping, and various industrial uses. Understanding its components and having access to a comprehensive parts manual, like the one detailed here, is vital for maintaining peak performance and minimizing downtime.
The XAS 185 is known for its durability and compliance with emission standards.
Understanding the Importance of a Parts Manual
A detailed parts manual is indispensable for the Atlas Copco XAS 185 compressor, enabling efficient maintenance and swift repairs. Accurate identification of components, using part numbers like 1310923095 for oil filters, prevents incorrect replacements and ensures optimal functionality.
The manual streamlines troubleshooting, allowing technicians to quickly locate and replace faulty parts. Access to revision information (Ed. 0, 2007-02) guarantees the use of the most up-to-date specifications, maximizing compressor lifespan and minimizing operational costs.
Key Components and Their Functions
The XAS 185 relies on key parts: the John Deere engine, air compressor element, oil separation system, and cooling components, all working in harmony.
John Deere Diesel Engine (JD7 iT4)
The Atlas Copco XAS 185 is powerfully driven by a John Deere JD7 iT4 diesel engine, renowned for its reliability and efficiency in demanding applications. This engine provides the necessary horsepower for consistent compressed air delivery.
Understanding its components is vital for maintenance; regular checks of oil levels, filters, and cooling systems are crucial. Parts manuals detail specific JD7 iT4 components, aiding in accurate identification and replacement, ensuring continued optimal performance of the compressor.
Air Compressor Element
The air compressor element is the heart of the XAS 185, responsible for converting mechanical energy into compressed air. Maintaining this component is paramount for consistent performance and air quality.
Parts manuals provide detailed diagrams and part numbers for the element’s internal components, like rotors and seals. Regular inspection and timely replacement of worn parts, guided by the manual, prevent performance degradation and ensure the compressor delivers the required 185 CFM.
Oil Separation System
The XAS 185’s oil separation system is critical for maintaining oil-free air delivery, protecting downstream tools and applications from contamination. The parts manual illustrates the system’s components, including separators and filters.
Proper maintenance, guided by the manual’s schematics and part numbers, ensures efficient oil removal. Regularly replacing separator elements and filters prevents oil carryover, maximizing air quality and minimizing potential damage to pneumatic equipment, contributing to overall system reliability.
Cooling System Components
The Atlas Copco XAS 185’s cooling system prevents overheating, ensuring reliable operation under demanding conditions. The parts manual details components like the radiator, fan, and coolant hoses, providing exploded views for easy identification.
Maintaining optimal cooling is vital for engine longevity and compressor performance. The manual lists specific part numbers for replacements, aiding in efficient repairs and preventative maintenance, safeguarding against costly downtime and ensuring consistent air supply.
Navigating the Atlas Copco Parts Catalog
The catalog simplifies part identification using model numbers (XAS 185) and precise part numbers, ensuring accurate ordering and efficient maintenance procedures.
Locating Parts by Model Number (XAS 185)
Begin your parts search by confirming your compressor’s exact model number: XAS 185. This crucial step ensures compatibility and avoids ordering incorrect components.
The Atlas Copco parts catalog is structured around model numbers, allowing you to quickly narrow down the available parts specifically designed for your XAS 185 unit.
Utilize the catalog’s search function, entering “XAS 185” to display a comprehensive list of applicable parts, diagrams, and related documentation for streamlined identification.
Using Part Numbers for Accurate Identification
Part numbers are the most reliable method for identifying and ordering replacement components. Each part within the Atlas Copco XAS 185 has a unique alphanumeric code.
Refer to the parts catalog or your existing parts manual to locate the correct part number for the item you need. Avoid relying solely on descriptions, as variations exist.
When ordering, always provide the complete part number to ensure you receive the precise component designed for your XAS 185 compressor, preventing delays and incorrect fitments.
Understanding Parts Catalog Revisions (Ed. 0, 2007-02)
The Atlas Copco XAS 185 parts catalog is subject to revisions, indicated by “Ed.” followed by a number and date. “Ed. 0, 2007-02” signifies the initial edition released in February 2007.
Later editions incorporate updates due to design changes, part supersessions, or corrections. Always verify you are using the most current catalog for accurate part identification.
Using an outdated catalog can lead to ordering incorrect parts. Check the Atlas Copco website for the latest revision before placing any orders.
Essential Parts for Maintenance
Regular maintenance requires key parts like oil filters (1310923095, 1310923096), air filters, fuel filters, and comprehensive service kits for peak performance.
Oil Filters (1310923095, 1310923096)
Maintaining optimal oil filtration is critical for the longevity of the XAS 185’s John Deere engine. Atlas Copco specifies two primary oil filter part numbers: 1310923095 and 1310923096.
These filters effectively remove contaminants, ensuring clean lubrication and preventing premature wear of engine components. Regular replacement, as outlined in the service schedule, is essential.
Using the correct filter ensures proper sealing and flow rates, maximizing engine protection and compressor efficiency. Always verify compatibility before installation.
Air Filters
The XAS 185 relies on efficient air filtration to protect the John Deere engine from abrasive particles. Clean air intake is paramount for optimal combustion and engine performance, extending its operational life.
The parts manual details various air filter options, ensuring compatibility with different operating environments and dust levels. Regular inspection and replacement are crucial, particularly in harsh conditions.
A clogged air filter restricts airflow, reducing power and increasing fuel consumption. Maintaining a clean air filter is a simple yet vital maintenance task.
Fuel Filters
Maintaining a clean fuel supply is critical for the John Deere diesel engine in the XAS 185 compressor. Fuel filters prevent contaminants from reaching the sensitive engine components, safeguarding against damage and ensuring reliable operation.
The Atlas Copco parts manual specifies the correct fuel filter types and replacement intervals based on operating conditions and fuel quality. Regular replacement is essential.
A restricted fuel filter can lead to reduced engine power, difficulty starting, and potential fuel pump failure. Prioritize fuel filter maintenance for longevity.
Service Kits (500H ― 1310300375, 1000HR ౼ 185 KD7/KDU8 T4)
Atlas Copco offers convenient service kits for the XAS 185, streamlining maintenance schedules. The 500H kit (1310300375) provides essential components for routine servicing after 500 hours of operation, ensuring optimal performance.
The 1000HR kit (185 KD7/KDU8 T4) is designed for more comprehensive maintenance at the 1000-hour mark, including filters and potentially other wear items.
Using these kits simplifies parts ordering and guarantees compatibility, minimizing downtime and maximizing the compressor’s lifespan.
Troubleshooting Common Issues & Parts Replacement
This section guides users through diagnosing frequent problems, like low pressure or starting failures, and identifies the corresponding parts needing replacement for repair.
Low Air Pressure – Potential Parts to Check
Addressing low air pressure requires a systematic inspection of several key components. Begin by examining the air filters for obstructions, as restricted airflow significantly impacts output.
Next, inspect the air compressor element for wear or damage, potentially requiring replacement. Check the oil separation system for leaks or malfunctions, hindering efficient compression.
Finally, verify the proper functioning of the pressure regulating valve and inspect all air lines for leaks. Utilizing the parts manual ensures accurate identification and ordering of necessary replacements.
Engine Starting Problems – Parts Involved
Troubleshooting starting issues on the XAS 185 necessitates examining the John Deere diesel engine’s core components. First, inspect the fuel filters for blockages, restricting fuel flow.
Next, check the battery and starter motor for adequate power and functionality. Verify the glow plug system (if equipped) is operating correctly, aiding cold starts.
Consult the parts manual to identify and replace any faulty sensors or the fuel pump. Proper diagnosis, guided by the manual, ensures efficient repair and minimizes downtime.
Overheating – Cooling System Parts
Addressing overheating in the Atlas Copco XAS 185 requires a thorough inspection of the cooling system. Begin by checking the radiator for blockages or damage, hindering heat dissipation.
Inspect the water pump for proper operation, ensuring adequate coolant circulation. Examine the thermostat, verifying it opens and closes correctly to regulate engine temperature.
Refer to the parts manual for correct hose and fan replacement. Maintaining a functional cooling system, using specified parts, prevents engine damage and ensures reliable operation.
Specific Parts Lists & Kits
Convenient kits streamline maintenance. The PAK: 500 (1310266397) and HR XAS 188 KD8 (1310300375) service kits offer bundled parts for efficient servicing.
PAK: 500 (Part is included in kit 1310266397)
The PAK: 500 is a pre-assembled maintenance kit, designated by part number 1310266397, designed to simplify routine servicing of the Atlas Copco XAS 185 compressor.
This kit typically includes essential consumables, such as oil filters (1310923095, 1310923096) and potentially other frequently replaced components.
Utilizing the PAK: 500 ensures all necessary parts are readily available, minimizing downtime and promoting consistent compressor performance during scheduled maintenance intervals.
HR XAS 188 KD8 Parts (1310300375 SERVICE KIT)
The 1310300375 Service Kit is specifically designed for the HR XAS 188 KD8 model, offering a comprehensive collection of parts for major maintenance procedures.
This kit likely contains a broader range of components than the PAK: 500, potentially including items for the oil separation system, cooling system, and engine upkeep.
Using this dedicated service kit streamlines the maintenance process, guaranteeing compatibility and ensuring the XAS 188 KD8 operates at peak efficiency and reliability.
Safety Precautions When Handling Parts
Always disconnect the power source before any maintenance, and handle fluids responsibly to prevent environmental contamination and personal injury during repairs.
Disconnecting Power Before Maintenance
Prior to commencing any maintenance or parts replacement on the Atlas Copco XAS 185, completely disconnect the power supply. This critical step prevents accidental startup during work, safeguarding personnel from potential injuries caused by moving components or electrical hazards.
Ensure the battery cables are detached and the engine is fully shut down. Verify a complete lack of power before proceeding with any disassembly or repair procedures. Following this precaution is paramount for a safe working environment.
Proper Handling of Fluids
When servicing the Atlas Copco XAS 185, exercise extreme caution when handling all fluids – engine oil, coolant, and fuel. These substances can be hazardous to health and the environment, requiring responsible disposal practices.
Always use appropriate personal protective equipment (PPE), such as gloves and eye protection. Contain spills immediately with absorbent materials and dispose of used fluids according to local regulations. Prevent contamination of waterways and soil.
Where to Source Atlas Copco XAS 185 Parts
Genuine parts are available through the official Atlas Copco website and a network of authorized dealers, ensuring quality and compatibility for your XAS 185.
Atlas Copco Official Website (Parts and Service)
The Atlas Copco website (atlascopco.com/parts-and-service) provides a comprehensive online portal for locating XAS 185 parts. Users can search by model number or part number, accessing detailed parts lists and diagrams.
This platform offers 24/7 accessibility, simplifying the ordering process and ensuring accurate part identification. Furthermore, the website provides access to service information, technical documentation, and support resources, streamlining maintenance procedures for the XAS 185 compressor.
Authorized Dealers and Distributors
Beyond the official website, a network of authorized Atlas Copco dealers and distributors offers convenient access to XAS 185 parts. These partners maintain local inventories, providing quicker delivery times and personalized support.
They possess expert knowledge of the XAS 185 and can assist with part selection, troubleshooting, and service recommendations. Locating a dealer is easily done through the Atlas Copco website, ensuring genuine parts and qualified assistance for your compressor needs.
Understanding Warranty Information
Atlas Copco provides parts warranty coverage, protecting against defects in materials and workmanship. Review claim procedures carefully to ensure a smooth and efficient resolution process.
Parts Warranty Coverage
Genuine Atlas Copco parts are warranted against defects in material and workmanship for a specified period, typically from the date of purchase or installation. This coverage ensures reliable performance and minimizes downtime for your XAS 185 compressor.
Warranty terms vary depending on the specific part and region, so consulting the official Atlas Copco documentation is crucial. The warranty does not cover damage caused by misuse, improper installation, or normal wear and tear. Proper maintenance, using recommended parts, is essential to uphold warranty validity.
Claim Procedures
To initiate a warranty claim for Atlas Copco XAS 185 parts, contact an authorized Atlas Copco dealer or the official customer support team. Provide detailed documentation, including proof of purchase, part number, and a clear description of the defect.
The dealer will assess the claim and may request the defective part for inspection. Approved claims will result in a replacement part or credit, as determined by Atlas Copco. Following the correct procedures ensures a swift and efficient resolution to your warranty concerns.
Digital vs. Physical Parts Manuals
Digital manuals offer convenient access and searchability, while physical copies provide a tangible reference. Online resources from Atlas Copco enhance accessibility and updates.
Benefits of Digital Manuals
Digital Atlas Copco XAS 185 parts manuals provide numerous advantages over traditional printed versions. Immediate access via computers or mobile devices eliminates the need for physical storage and retrieval.
Search functions quickly locate specific parts or troubleshooting information, saving valuable time during maintenance. Online versions are often updated with the latest revisions, ensuring accuracy.
Furthermore, digital formats reduce paper consumption, contributing to environmental sustainability, and allow for easy sharing among technicians. Accessing resources on www.atlascopco.com/parts-and-service is streamlined.
Accessing Online Resources
The Atlas Copco website (www.atlascopco.com/parts-and-service) is the primary hub for XAS 185 parts manuals and related documentation. Users can search for parts catalogs, technical publications, and service information by model number (XAS 185).
Detailed parts lists (like 1310 3011 74 Ed. 0 2007-02) are often available for download in PDF format.
Authorized dealers also frequently provide online access to parts information and support resources. These platforms streamline the process of identifying and ordering the correct components for your compressor.
Model Variations & Parts Compatibility
XAS 185 CD FT4 and KD FT4 models (North America) share many parts, but compatibility should always be verified using the official parts catalog.
XAS 185 CD FT4 (North America)
The XAS 185 CD FT4, designed for the North American market, requires specific parts detailed within the comprehensive parts manual (1310 3011 74 Ed. 0 2007-02).
This variation utilizes the John Deere JD7 iT4 engine, necessitating compatible filters and service kits.
Careful attention to part numbers is crucial, especially when ordering replacements for the air compressor element, oil separation system, or cooling components, ensuring proper fit and function.
XAS 185 KD FT4 (North America)
The XAS 185 KD FT4 model, tailored for North American users, shares core components with the CD FT4 but may have unique part specifications detailed in the official Atlas Copco parts catalog.
Maintaining this compressor demands adherence to the manual’s guidance, particularly regarding the John Deere JD7 iT4 engine and its associated filters.
Service kits like the 185 KD7/KDU8 T4 (1310300375) are vital, alongside accurate part number identification for optimal performance and longevity.
Copyright and Intellectual Property
Atlas Copco retains all rights to this parts manual, including trademarks, model names, part numbers, and drawings, prohibiting unauthorized reproduction or distribution.
Trademarks and Model Denominations
Atlas Copco’s trademarks and specific model designations, such as “XAS 185,” “KD FT4,” and “John Deere,” are legally protected intellectual property.
These identifiers distinguish Atlas Copco products and signify their quality and engineering. Unauthorized use of these trademarks or model names is strictly prohibited.
The manual’s accurate representation of these terms is crucial for correct parts identification and ordering, ensuring compatibility and proper maintenance of the XAS 185 compressor.
Part Numbers and Drawings
Precise part numbers, like 1310923095 and 1310300375, are fundamental for accurately identifying and ordering replacement components for the Atlas Copco XAS 185.
Detailed drawings within the parts manual visually represent each part, aiding in correct identification and understanding of its function within the compressor system.
These numbers and illustrations are copyrighted and essential for ensuring the correct parts are used, maintaining the XAS 185’s performance and safety standards.